Product Description
Cardan Shaft Basic Parameter And Main Dimension
Cardan shaft is widely used in rolling mill, punch, straightener, crusher, ship drive, paper making equipment, common machinery, water pump equipment, test bench, and other mechanical applications.
Advantage:
1. Low life-cycle costs and long service life;
2. Increase productivity;
3. Professional and innovative solutions;
4. Reduce carbon dioxide emissions, and environmental protection;
5. High torque capacity even at large deflection angles;
6. Easy to move and run smoothly;
Detailed Photos
Company Profile
HangZhou CZPT Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the design and manufacture of various types of coupling. There are 86 employees in our company, including 2 senior engineers and no fewer than 20 mechanical design and manufacture, heat treatment, welding, and other professionals.
Advanced and reasonable process, complete detection means. Our company actively introduces foreign advanced technology and equipment, on the basis of the condition, we make full use of the advantage and do more research and innovation. Strict to high quality and operate strictly in accordance with the ISO9000 quality certification system standard mode.
Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective.
Our Services
1. Design Services
Our design team has experience in Cardan shafts relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.
2. Product Services
raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→Packing→Shipping
3. Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.
4. Research & Development
We usually research the new needs of the market and develop new models when there are new cars in the market.
5. Quality Control
Every step should be a particular test by Professional Staff according to the standard of ISO9001 and TS16949.
FAQ
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing
various series of couplings.
Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all customers with customized PDF or AI format artwork.
Q 3:How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.
Q 4: Do you provide samples? Is it free or extra?
Yes, we could offer the sample but not for free. Actually, we have an excellent price principle, when you make the bulk order the cost of the sample will be deducted.
Q 5: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.
Q 6: What is the MOQ?
A: Usually our MOQ is 1pcs.
Q 7: Do you have inspection procedures for coupling?
A:100% self-inspection before packing.
Q 8: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.
Q 9: What’s your payment?
A:1) T/T.
♦Contact Us
Web: huadingcoupling
Add: No.11 HangZhou Road,Chengnan park,HangZhou City,ZheJiang Province,China
Specific Safety Considerations for Using Oldham Couplings in High-Speed Applications
When using Oldham couplings in high-speed applications, there are several safety considerations to keep in mind to ensure the safe and efficient operation of the machinery:
1. Material Selection: Choose high-quality materials for the Oldham coupling components to withstand the stresses and forces experienced at high speeds.
2. Proper Installation: Ensure the coupling is installed correctly and securely to prevent any chances of coupling failure or disengagement during high-speed operation.
3. Balancing: Balance the coupling components accurately to minimize vibration and prevent excessive wear, which can be more pronounced at high speeds.
4. Regular Inspections: Implement a regular inspection and maintenance schedule to identify any signs of wear, misalignment, or damage that may occur due to high-speed operation.
5. Lubrication: Use appropriate lubrication to reduce friction and heat generation, which is crucial in high-speed applications.
6. Temperature Consideration: Monitor the temperature of the coupling during operation as high speeds can result in increased heat generation.
7. Avoid Overloading: Do not exceed the recommended torque and speed limits specified by the manufacturer to avoid overloading the coupling.
8. Coupling Guards: Consider using coupling guards or covers to protect personnel from rotating or moving coupling components in high-speed systems.
9. Emergency Shutdown: Install an emergency shutdown system to quickly stop the machinery in case of coupling failure or other emergencies.
10. Compliance with Standards: Ensure that the Oldham coupling and its installation comply with industry standards and regulations for high-speed applications.
By adhering to these safety considerations and implementing preventive measures, the risk of accidents, machinery damage, and downtime in high-speed applications can be significantly reduced. Always consult the coupling manufacturer’s guidelines and follow best practices for safe operation and maintenance.
Can an Oldham Coupling be Used in Precision Motion Control Applications?
Yes, an Oldham coupling can be used in precision motion control applications. Oldham couplings are known for their ability to provide constant velocity transmission while accommodating misalignment. These couplings offer low backlash and minimal hysteresis, making them suitable for precision motion control systems.
Precision motion control applications require accurate and repeatable motion, which can be achieved by using an Oldham coupling. The coupling’s design allows it to handle angular misalignment without introducing significant axial or radial forces. This feature helps maintain the accuracy and integrity of the motion control system.
Oldham couplings are often used in applications such as robotics, CNC machines, optical equipment, and other systems where precise positioning and smooth motion are essential. Their ability to reduce vibration and minimize backlash is particularly beneficial in these applications, as it enhances the system’s overall performance and accuracy.
When selecting an Oldham coupling for precision motion control, it is essential to consider factors such as the required torque capacity, speed, and shaft sizes. Additionally, regular maintenance and proper alignment are crucial to ensure the coupling’s optimal performance in precision applications.
Advantages of Using an Oldham Coupling Compared to Other Types of Couplings
An Oldham coupling offers several advantages over other types of couplings, making it a preferred choice in certain applications:
- Misalignment Compensation: The Oldham coupling can handle both angular and axial misalignments between shafts. It allows for up to a few degrees of misalignment while transmitting torque smoothly, reducing the risk of premature wear and failure caused by misalignment.
- No Backlash: Unlike some other flexible couplings, the Oldham coupling has minimal backlash. This means there is little to no play or clearance between the coupling components during rotation, ensuring precise torque transmission and positioning in high-precision applications.
- Vibration and Noise Damping: The sliding action of the middle block in the coupling helps to isolate the shafts from each other, reducing vibrations and noise during operation. This feature is beneficial in applications where vibration dampening is critical to equipment performance and longevity.
- High Torque Transmission: Oldham couplings can handle relatively high torque transmission, making them suitable for applications with moderate to high torque requirements.
- Low Maintenance: Due to its design, the Oldham coupling experiences minimal wear during operation, leading to lower maintenance requirements and longer service life.
- Easy Installation: Oldham couplings are relatively easy to install and remove, simplifying maintenance and replacement procedures.
- Electrically Insulating: Some Oldham couplings are available with non-conductive materials, providing electrical isolation between shafts, which is essential in certain applications.
- Cost-Effective: Compared to other high-performance couplings, Oldham couplings are often more cost-effective, providing reliable performance without breaking the budget.
Overall, the Oldham coupling is an excellent choice in applications where misalignment compensation, precision torque transmission, vibration dampening, and low maintenance are critical factors for successful operation. Its unique design and features make it suitable for various industrial and automation systems, contributing to smoother and more efficient mechanical power transmission.
editor by CX 2023-08-16
China Best Sales CZPT Joints Shaft CZPT Motor Disc Coupler Machine Shaft Coupler Steering Connector wholesaler
Solution Description
Specification OF Universal Joint —Speedway:
Product Description
Drive Shaft Description:
We supply propeller shaft OEM provider and we can also produce propeller shaft according to your samples and drawings.
Package deal and Supply:
Neutral Packing Or Customerized Packing.
We acknowledge customerized model packing if the quantity is very good.
Neutral Packing indicates each propeller shaft is packed with foam polybags, then it will be set into box, and all propeller shafts are packed in cartons ultimately.
All of the merchandise are well packed.
Shipping and delivery time is 35-45 times as normal.
Packing demonstrate
Company Profile
Certifications
FAQ
| Item | Universal Joints Shaft Coupling Motor Disc Coupler Machine Shaft Coupler Steering Connector |
| OEM | Universal Joints Shaft Coupling |
| Material | 20Cr or 20CrMnTi |
| Use | After market |
| MOQ | 50 cps |
| Item | Universal Joints Shaft Coupling Motor Disc Coupler Machine Shaft Coupler Steering Connector |
| OEM | Universal Joints Shaft Coupling |
| Material | 20Cr or 20CrMnTi |
| Use | After market |
| MOQ | 50 cps |
Applications of Spline Couplings
A spline coupling is a highly effective means of connecting two or more components. These types of couplings are very efficient, as they combine linear motion with rotation, and their efficiency makes them a desirable choice in numerous applications. Read on to learn more about the main characteristics and applications of spline couplings. You will also be able to determine the predicted operation and wear. You can easily design your own couplings by following the steps outlined below.
Optimal design
The spline coupling plays an important role in transmitting torque. It consists of a hub and a shaft with splines that are in surface contact without relative motion. Because they are connected, their angular velocity is the same. The splines can be designed with any profile that minimizes friction. Because they are in contact with each other, the load is not evenly distributed, concentrating on a small area, which can deform the hub surface.
Optimal spline coupling design takes into account several factors, including weight, material characteristics, and performance requirements. In the aeronautics industry, weight is an important design factor. S.A.E. and ANSI tables do not account for weight when calculating the performance requirements of spline couplings. Another critical factor is space. Spline couplings may need to fit in tight spaces, or they may be subject to other configuration constraints.
Optimal design of spline couplers may be characterized by an odd number of teeth. However, this is not always the case. If the external spline’s outer diameter exceeds a certain threshold, the optimal spline coupling model may not be an optimal choice for this application. To optimize a spline coupling for a specific application, the user may need to consider the sizing method that is most appropriate for their application.
Once a design is generated, the next step is to test the resulting spline coupling. The system must check for any design constraints and validate that it can be produced using modern manufacturing techniques. The resulting spline coupling model is then exported to an optimisation tool for further analysis. The method enables a designer to easily manipulate the design of a spline coupling and reduce its weight.
The spline coupling model 20 includes the major structural features of a spline coupling. A product model software program 10 stores default values for each of the spline coupling’s specifications. The resulting spline model is then calculated in accordance with the algorithm used in the present invention. The software allows the designer to enter the spline coupling’s radii, thickness, and orientation.
Characteristics
An important aspect of aero-engine splines is the load distribution among the teeth. The researchers have performed experimental tests and have analyzed the effect of lubrication conditions on the coupling behavior. Then, they devised a theoretical model using a Ruiz parameter to simulate the actual working conditions of spline couplings. This model explains the wear damage caused by the spline couplings by considering the influence of friction, misalignment, and other conditions that are relevant to the splines’ performance.
In order to design a spline coupling, the user first inputs the design criteria for sizing load carrying sections, including the external spline 40 of the spline coupling model 30. Then, the user specifies torque margin performance requirement specifications, such as the yield limit, plastic buckling, and creep buckling. The software program then automatically calculates the size and configuration of the load carrying sections and the shaft. These specifications are then entered into the model software program 10 as specification values.
Various spline coupling configuration specifications are input on the GUI screen 80. The software program 10 then generates a spline coupling model by storing default values for the various specifications. The user then can manipulate the spline coupling model by modifying its various specifications. The final result will be a computer-aided design that enables designers to optimize spline couplings based on their performance and design specifications.
The spline coupling model software program continually evaluates the validity of spline coupling models for a particular application. For example, if a user enters a data value signal corresponding to a parameter signal, the software compares the value of the signal entered to the corresponding value in the knowledge base. If the values are outside the specifications, a warning message is displayed. Once this comparison is completed, the spline coupling model software program outputs a report with the results.
Various spline coupling design factors include weight, material properties, and performance requirements. Weight is one of the most important design factors, particularly in the aeronautics field. ANSI and S.A.E. tables do not consider these factors when calculating the load characteristics of spline couplings. Other design requirements may also restrict the configuration of a spline coupling.
Applications
Spline couplings are a type of mechanical joint that connects two rotating shafts. Its two parts engage teeth that transfer load. Although splines are commonly over-dimensioned, they are still prone to fatigue and static behavior. These properties also make them prone to wear and tear. Therefore, proper design and selection are vital to minimize wear and tear on splines. There are many applications of spline couplings.
A key design is based on the size of the shaft being joined. This allows for the proper spacing of the keys. A novel method of hobbing allows for the formation of tapered bases without interference, and the root of the keys is concentric with the axis. These features enable for high production rates. Various applications of spline couplings can be found in various industries. To learn more, read on.
FE based methodology can predict the wear rate of spline couplings by including the evolution of the coefficient of friction. This method can predict fretting wear from simple round-on-flat geometry, and has been calibrated with experimental data. The predicted wear rate is reasonable compared to the experimental data. Friction evolution in spline couplings depends on the spline geometry. It is also crucial to consider the lubrication condition of the splines.
Using a spline coupling reduces backlash and ensures proper alignment of mated components. The shaft’s splined tooth form transfers rotation from the splined shaft to the internal splined member, which may be a gear or other rotary device. A spline coupling’s root strength and torque requirements determine the type of spline coupling that should be used.
The spline root is usually flat and has a crown on one side. The crowned spline has a symmetrical crown at the centerline of the face-width of the spline. As the spline length decreases toward the ends, the teeth are becoming thinner. The tooth diameter is measured in pitch. This means that the male spline has a flat root and a crowned spline.
Predictability
Spindle couplings are used in rotating machinery to connect two shafts. They are composed of two parts with teeth that engage each other and transfer load. Spline couplings are commonly over-dimensioned and are prone to static and fatigue behavior. Wear phenomena are also a common problem with splines. To address these issues, it is essential to understand the behavior and predictability of these couplings.
Dynamic behavior of spline-rotor couplings is often unclear, particularly if the system is not integrated with the rotor. For example, when a misalignment is not present, the main response frequency is one X-rotating speed. As the misalignment increases, the system starts to vibrate in complex ways. Furthermore, as the shaft orbits depart from the origin, the magnitudes of all the frequencies increase. Thus, research results are useful in determining proper design and troubleshooting of rotor systems.
The model of misaligned spline couplings can be obtained by analyzing the stress-compression relationships between two spline pairs. The meshing force model of splines is a function of the system mass, transmitting torque, and dynamic vibration displacement. This model holds when the dynamic vibration displacement is small. Besides, the CZPT stepping integration method is stable and has high efficiency.
The slip distributions are a function of the state of lubrication, coefficient of friction, and loading cycles. The predicted wear depths are well within the range of measured values. These predictions are based on the slip distributions. The methodology predicts increased wear under lightly lubricated conditions, but not under added lubrication. The lubrication condition and coefficient of friction are the key factors determining the wear behavior of splines.
Jewelry Custom Equipment –Double Wire Compressing Machine with ce certificate top quality low price
Product Description
CZPT machine:
Having taken the advantage of many years of experience and used CZPT d production equipment, CZPT company has developed the Double-Ended Line-Compressing CZPT that is different from similar machine among the counterparts.
Wire diameter: 10.00mm-1.00mm
Power supply: ~380V / 50Hz
Power: 5700W
Dimension: 126cm*68cm*135cm
Weight: 985kg
Advantage:
(1)Our machine makes use of the transmission mechanism combined with the elevation of worm-gear and hob, and the Oldham coupling, substituting for the imperfect gear transmission that used to take among the counterparts.
(2) It is proved that during the working of the machine, the worm-gear and hob, and the Oldham coupling appear more flexible and quick, with more exact feed range.
(3) In addition, the compression wheels of the machine are imported from abroad. Using the CZPT d technology of vacuum heat treatment, their hardness degree is up to over HRC610. The compression wheels of the machine are designed as octagon wheels, and processing center completes all the compression grooves.
(4) Compared with those pressed by other machinery in the past, we can find gold, platinum gold, K gold and silver pressed by this machine much smoother, without any crack, burst or edge rising.
(5) The machine is especially suitable for compression PT900. Besides, an automatic lubricating system is installed with the machine so that the parts are more durable in use and not liable to be worn out.
| Dimensions | 126*68*135(CM) |
| Weight | 985kg |
| Noise | ≤ 45 decibel |
| Max. / min. compression line | 13mm × 13mm/1mm × 1mm |
| Diameter of compression wheel | 1mm |
| Width of compression specula | 98mm |
| Line connecting | Three – phase with four-line system |
| Power: max. / min. | 5700W |
| Max. / min. speed of main engine | 1440/960 circles/ minute |
| Working system of main engine | S1 system |
| Ambient temperature | -3 to 40(Degree Centigrade) |
| Ambient relative humidity | < 80% |
Compression sales Machine with ce certificate top quality low price
Product Description
Compression CZPT is a standard form of machine designed and made by CZPT company. Having been improved for several times in the mechanical structure, it has been equipped with elevation compression of worm-gear and hob. Using the Oldham coupling as its transmission mechanism, the machine would not make noises or gnaw teeth, which resulting from elevating when it is working, such device has substituted for the imperfect gear elevation and transmission that used to take by the counterparts.
Unique Side: The machine has a speed reduction unit. For the lubricating system, it uses oil pump to fill oil by automatic circulation, so that the machine would not cause any damage resulting from lack of oil.
Advantage: The double-speed damageable gearshift of the main engine can be selected freely while compressing. In addition, we import the main compressing shaft from abroad, of which the hardness reaches over HRC630, and the surfaces have been grinded precisely through the specula dim-light treatment. Surfaces of gold, platinum gold, K gold, silver and copper etc., which are compressed by the machine are brilliant and smooth, without any wave or twist. Therefore, the machine is welcomed in the jewelry trade and among CZPT clients. We believe that CZPT machine would add more glories to jewelry trade.
Power supply: ~380V / 50Hz
Power: 5700W
Dimension: L97cm*W70cm*H143cm
Weight: 760kg
| Dimensions | L97 × W70 × H143(CM) |
| Weight | 760Kg |
| Noise | ≤ 40 decibel |
| Minimum thickness of compression line | 0.08mm |
| Diameter of compression wheel | 1 mm |
| Line connecting | Three-phase with four-line system |
| Power | 5700W |
| Max. / min. speed of main engine | 1440/960 circles/minute |
| Working system of main engine | S1 system |
| Working frequency | 50Hz (plus or minus 5%) |
| Ambient temperature | -3 to 40(Degree Centigrade) |
| Ambient relative humidity | < 80% |
Automatic supplier 3 Color Printer Die Cutter Machine for Pizza Box with ce certificate top quality low price
Product Description
| Printing units | Chosen according to users’ needs |
| Printing Paperboard | A.B.C.E 3/5/7 layer corrugated board |
| Machine CZPT | 120 sheets/min |
| Economy speed | 80-100 sheets/min |
| Max. Paper Size | 2200×3700 mm |
| Max. CZPT Size | 2200×3600mm |
| Max. die cutting size | 2200×3600mm |
| Min. Paper Sizes | 600*900mm |
| Max.slot depth | 565mm |
| Printing precision | ±1mm |
| Printing-plate adjustment left and right position |
10mm |
| Standard CZPT Plate Thickness | 4-9mm |
| Cardboard thickness | 2-12mm |
| Max. slit corner Width | 50mm |
| Max. stack height | 1600mm |
| Printing Roller (Plus CZPT Plate Thickness) |
720mm |
- The total machine adopt PLC controlling system
- Whole machine frame and important part are being aging treatment, tempering eliminate the stress of metallic; all of them come from high precision processing center, CNC grinding machining process. All the rollers are high quality steel, high precision Computer dynamic balancing correction of hard chromium plating, surface grinding.
- The transmission gear adopt 40 CrMnTi high quality alloy steel which is grinded and after the heat treatment ,it can up to six precision, Its surface with rockwell hardness HRC58-62, make color more accuracy.
- Units separate is electrical controlled and pneumatic locking, pneumatic total lock, to ensure the stability of the unit, and continue ring for caution when machine be separated, to ensure the safety of operating person.
- CZPT y unit of machine with emergency stop switch, so the machine can be stopped between the unit, it can ensure the workers safe (remark: every unit moving is drag by feeder unit)
- All the machine electric parts application keyless connecting ring, eliminating the gap generated by the traditional connection, keep the CZPT -term precision of printing chromatic.
- The machine lubrication system uses a spray automatic lubrication, and with the device impermeable to oil spills institutions.
Feeding unit
1) The control panel is controlled by two system, one is controlled by buttons and other is controlled by touch screen
2) Production capacity can be set by infrared photoelectric counter in CZPT , which will show the production number.
3) The distance between left and right baffle is controlled by electrical, show by ruler. The CZPT baffle gap is adjusted by manually ,behind baffle gas by electrical.
4) Paper feeding and ink feeding work together in order, it will reduce the waste paper quantity.
5) Feeding by four rollers transmission adsorbing with 15KW wind motor, which make sure the paper pass smoothly.
6) The dust removing device is CZPT .
7)Main motor is frequency converting control, which ensures the machine starting/running in smooth condition. CZPT saving 30%.
8)Total lock function for whole machine ,it can avoid machine damage by mis-operation.
9)Feeding roller adopt double rollers structure, upper roller is wrapped with elastic rubber, which does not broke the strength of corrugated board, more CZPT er service life.
10) Upper roller diameter of behind feeding device is ф150 mm, upper roller diameter of CZPT feeding device is ф190 mm, thick-walled seamless steel pipe, wrapped in plastic wear phase, that is to maintain flexibility and ensure that the surface wear and reduce the squash into the board.
12)lower roller diameter of front and behind feeding device is ф190 mm, quenched and tempered seamless steel grinding the surface of hard chromium plated embossed and treatment.
13) The transmission uses two roller drive Oldham CZPT , reducing wear and tear to make the drive more stable.
14) the use of electric sub-machine fit, with a continuous alarm warning lights the move to ensure the safety of operations.
15) shaft with electromagnetic friction clutch, to prevent malfunction or overload protection of the motor will not burn.
16) feeder, printing department, the Department of cutting electric automatic zero.
17) CZPT interlocking device.
Printing unit
1, the printing roller
1) The diameter of printing roller is ф708 mm (including plate thickness will be ф720mm)
2) CZPT roller is made in high quality thick-walled seamless steel roll, surface conditioning, grinding, hard chromium plating. balance correction, smooth operation.
3) hanging tube axis, side lock, so hanging on the bit accurate, convenient and CZPT .
4) full-groove peg board for hanging bar 10mm.
5) handling print, the foot switch is convenient and flexible electric control reversing.
2, the embossing roller
1) embossing roller diameter ф190mm.
2) thick-walled seamless steel pipe, surface grinding, hard chromium plating.
3) balance correction, smooth operation.
4) Gas adjustment between rollers adopt self-locking CZPT control,show in dial ranged from 0 to 12mm
3, ink roller
1) roller diameter ф240 mm (line number 200 Line -280 lines).
2) thick-walled seamless steel surface after grinding the surface of ground, pressed textured, hard chrome plating.
3) the same network, even on the ink, printing plates and rubber roller to extend service life.
4) pneumatic feeding system with automatic lifting device (network printing and print exposure roll down, stop printing, anilox roller and plate separation increased).
5) The roller gap structure manually adjust the range of 0-12mm.
4 ink distributing rollers
1) diameter ф215 mm.
2) CZPT quality seamless steel pipe wrapped durable, corrosion resistant, wear-resistant rubber.
3) special high rubber roller grinding, diameter 2.2-2.5 mm, transfer ink effect.
4) rubber roller gap adjustment lock structure by hand, adjust the range of 0-12mm.
5, Phase adjustment
1) The planetary gear structure.
2) printing phase digitally controlled by computer and electric adjustment of 360 ° (run, stop can be adjusted.) the accuracy is 0.15mm.
3) print roller bits used to adjust the frequency control. CZPT and the adjusted version of CZPT , high precision tune version.
4) the use of electric mechanical horizontal adjustment phase, the control of ± 5 mm.
5) The whole auto-zero in each group, the accuracy is 0.5mm, and then automatically adjusts the phase, try one, and then enter the number of fine-tuning, greatly reducing the waste of cardboard
6, ink loop structure
1) pneumatic diaphragm pump for ink stability, operation and maintenance simple.
2) The ink filter, filter impurities.
7, the printing phase fixtures
1) CZPT ctromagnetic clutch brake type brake mechanism, when the unit adjusting the phase separation, the brake mechanism limits gears to keep the original tooth position of fixed points.
8,direction of rollers adjusted by electrical ,ranged ± 10 mm.
slotting unit
1)Single shaft double knives slotter,7.0 inch touchscreen on the slotter, the box length and box width are motorized,box height is controlled by PLC and can be stored in the computer, saving the changing time in future.
2)The upper knife,lower knife, pre-creaser and creaser are synchronously moved. The precision liner slideway can ensure the flexible and stable of moving.
3)The up creaser wheel is covered by rubber anvil to protect the corrugated board from damage.
4)Flexible corner cutting knife can cut 3,5 and 7 layer corrugated board without adjustment.Easy to operate.
5)The cutting knife is made of high quality alloy steel, knife thickness 7mm.
6)Hand hole punching device is optional.
7)upper slotting knife diamater is 240 mm,lower slotting knife diameter is 190 mm,both of them is adopted dynamic balance technical.
8)creasing roller diameter is 110 mm with dynamic balance technical.
Die cutting unit
the die cutter roller (the roller)
1) die cutter roller diameter ф672.4mm (excluding die cutter)
2) Steel material, surface grinding, hard chromium plating.
3) balance correction, increase the operating stability.
4) die cutter screw hole spacing 50 mm ×52.78 mm.
5) for die cutter height 25.4mm.
2, pad roller (upper roller)
1) diameter φ643.95mm
2) Steel Research surface grinding, chrome plating
3) balance correction, increase the operating stability
4) to manually adjust the gap with the cutting die.
5) The pad thickness 11.4 mm (diameter of φ666.75 mm)
6) The mechanical lateral 40 mm, swimming device
3, Phase adjustment
1) The planetary gear-type structure, with the printing department.
2) cutting to bits by PLC, touch screen control and electric adjustment of digital 360 ° (run, stop can be adjusted.)
- 3) use PLC ,screen control the lateral displacement , can adjust right and left 10mm.
- 4) machine with the rubber roller amend device , can amend the roller, then the die cutter part can be used as new, it can amend 8 million to 10 million times, then it can save the cost much.
- 5) knives die roller is come from casting steel, grinding surface.
- Knives die height 25.4mm
- Wooden knives die 16-18 mm(3 layers)
- 17-15.3(5 layers)
- 6) rubber pad roller is from seamless steel pipe, grinding the face and hard chromium plating. It can be more stable when running, mechanical adjust 40mm move device. It can prolong the using life.
- 7) die knives adjustment adopt self -lock device.
- 8) rubber pad roller with CZPT difference compensation device, can
- make sure after grinding the roller ,the speed is same speed with
- knives die roller, to make the size is same with before
upper and lower rollers will separate when it stop working,it can reduce the wear of rubber roller.
1) The paper can then manually adjust automatically.
2) splicing speed and feed speed is synchronization, then the paper speed can be adjusted independently
3) The stack height of 1600 mm
4) bed units lifting strength chain drive.
5) The splicing platform equipped with anti-fall device to ensure operator safety.
6) take action paper hanging pressure plates stacked in cardboard to a certain height, then lift up out of cardboard board automatically.
7) plane wrinkle belt, to prevent the cardboard down.
8) received a separate paper to adjust the belt tension arm, without the belt length limit.
Zykm1224 price Automatic High Speed Four Colour Printer Slotter Machine with Stacker with ce certificate top quality low price
Product Description
Feature set and technical parameters
I. CZPT Feature:
1. The total machine adapt PLC controlling print unit and slot phase adjustment, easy to operate and reliable.
2. Whole machine frame and important part are being aging treatment, tempering eliminate the stress of metallic; all of them come from high precision processing center, CNC grinding machining process. All the rollers are high quality steel, high precision Computer dynamic balancing correction of hard chromium plating, surface grinding.
3. The transmission gear adopt 40 CrMin Ti high quality alloy steel which is grinded, and after the heat treatment ,it can up to six precision, Its surface with rockwell hardness HRC58-62, make color more accuracy.
4. Each unit of the machine with electric separation, and pneumatic locking, pneumatic total lock, to ensure the stability of the unit, and continue ring for caution when machine be separated, to ensure the safety of operating person.
5. The machine with emergency stop switch at CZPT , middle and back section.
6. CZPT y unit of machine with emergency stop switch, so the machine can be stopped between the unit, it can ensure the workers safe (remark: every unit moving is drag by feeder unit)
7. All the machine electric parts application keyless connecting ring, eliminating the gap generated by the traditional connection, keep the CZPT -term precision of printing chromatic.
8. The machine lubrication system uses a spray automatic lubrication, and with the device impermeable to oil spills institutions.
Main parameter
| type | unit | YK1224 |
| Plate roller dia | mm | ¢405 |
| Plate roller length | mm | 2420 |
| Inner width of machine | mm | 2850 |
| max speed | Ps/min | 150 |
| economic speed | Ps/min | 100 |
| max printing size | Mm | 1200×2400 |
| max feeding paper size | Mm | 1270×2600 |
| skip feed paper size | Mm | 1500×2600 |
| min feeding paper size | Mm | 320×720 |
| board thickness | Mm | 2.5-10mm |
| machine frame thickness | Mm | 60mm |
| topping precision | Mm | ≤±:0.4 |
| slotting precision | Mm | ≤±:1.2 |
| main motor CZPT | KW | 37 |
| max slotting depth | Mm | 320 |
| min slotting distance | Mm | 150 |
feeder
1) The master control panel by the control buttons and touch screen control operation, convenient and reliable.
2) skip feed (with counter).
3) set for counting of paper, showing the production number.
4) The location of left and right bezel control of mechanical CZPT by the ruler display moving distance.
5) The CZPT bezel to manually adjust the gap.
6) 11KW wind turbine, suction feeding, the electric inverter to adjust the air volume, according to board bending different, so air flow adjustments to ensure smooth paper.
7) The dust removal device and fan brush the surface clean cardboard scraps of paper.
8)Main motor is frequency converting control,it ensures the machine starting/running in smooth condition.Energy saving 30%.
9)Total lock for whole machine ,it can avoid damage by mistake.
10)Corrugated board feeding roller adopt double type rollers structure,upper roller does not broke the strength of corrugated board, more CZPT er service life.
11) sending paper up roll diameter ф149 mm, thick-walled seamless steel pipe, wrapped in plastic wear phase, that is to maintain flexibility and ensure that the surface wear and reduce the squash into the board.
12)front feed under the roller diameter ф159 mm, back feed under diameter ф149 m, quenched and tempered seamless steel grinding the surface of hard chromium plated embossed and treatment. Back feed up roller diameter ф100 mm.
13) The transmission uses two roller drive Oldham CZPT , reducing wear and tear to make the drive more stable.
14) the use of electric sub-machine fit, with a continuous alarm warning lights the move to ensure the safety of operations.
15) shaft with electromagnetic friction clutch, to prevent malfunction or overload protection of the motor will not burn.
16) feeder, printing department, the Department of cutting electric automatic zero.
17) CZPT chain of devices.
the Department of CZPT
1, the print roller
1) The print version of roller with thick outer ф390.6 mm (including plate thickness will be ф405mm)
2) CZPT of high quality thick-walled seamless steel roll, surface conditioning, grinding, hard chromium plating. balance correction, smooth operation.
3) hanging tube axis, side lock, so hanging on the bit accurate, convenient and CZPT .
4) full-groove peg board for hanging bar 10mm.
5) handling print, the foot switch is convenient and flexible electric control reversing.
2, the embossing roller
1) embossing roller diameter ф188mm.
2) thick-walled seamless steel pipe, surface grinding, hard chromium plating.
3) balance correction, smooth operation.
4) Adjust the gap taken roller to manually adjust the structure, adjust the range of 0-11mm
3, the transfer ink roller
1) roller diameter ф212 mm (line number 180 Line -250 lines).
2) thick-walled seamless steel surface after grinding the surface of ground, pressed textured, hard chrome plating.
3) the same network, even on the ink, printing plates and rubber roller to extend service life.
4) pneumatic feeding system with automatic lifting device (network printing and print exposure roll down, stop printing, anilox roller and plate separation increased).
5) The roller gap structure manually adjust the range of 0-11mm.
4, uniform ink rubber rollers
1) uniform ink rubber roller diameter ф208.28 mm.
2) CZPT quality seamless steel pipe wrapped durable, corrosion resistant, wear-resistant rubber.
3) special high rubber roller grinding, diameter 1.6-1.8 mm, transfer ink effect.
4) rubber roller gap adjustment lock structure by hand, adjust the range of 0-11 mm.
5, Phase adjustment
1) The planetary gear structure.
2) printing phase digitally controlled by computer and electric adjustment of 360 ° (run, stop can be adjusted.) the accuracy is 0.15mm.
3) print roller bits used to adjust the frequency control. CZPT and the adjusted version of CZPT , high precision tune version.
4) the use of electric mechanical horizontal adjustment phase, the control of ± 5 mm.
5) The whole auto-zero in each group, the accuracy is0.5mm, and then automatically adjusts the phase, try one, and then enter the number of fine-tuning, greatly reducing the waste of cardboard
6, ink loop structure
1) pneumatic diaphragm pump for ink stability, operation and maintenance simple.
2) The ink filter, filter impurities.
7, the printing phase fixtures
1) CZPT ctromagnetic clutch brake type brake mechanism, when the unit adjusting the phase separation, the brake mechanism limits gears to keep the original tooth position of fixed points.
2) The impression of CZPT transmission roller type transmission using cross slide to reduce wear and tear transmission more stable
Slotting part
1>. Slots axles
(1) Slot knife width is 7mm, the T10A tool steel is grinded after the heat treatment, the cutting edge is sharp.
(2) Box height is adjusted synchronically by hand.cutting time of changing order, highly effective and quick.
(3) Phase adjustment can be done by hand.
stacking machine
1) The paper can then manually adjust automatically.
2) splicing speed and feed speed is synchronization, then the paper speed can be adjusted independently
3) The stack height of 1700 mm
4) bed units lifting strength chain drive.
5) The splicing platform equipped with anti-fall device to ensure operator safety.
6) take action paper hanging pressure plates stacked in cardboard to a certain height, then lift up out of cardboard board automatically.
7) plane wrinkle belt, to prevent the cardboard down.
8) received a separate paper to adjust the belt tension arm, without the belt length limit.
Leading supplier Edge to Ink Printing Slotting Die Cutting Machine with ce certificate top quality low price
Product Description
Feature set and technical parameters
I. CZPT Feature:
1. The total machine adapt PLC controlling print unit and slot phase adjustment, easy to operate and reliable.
2. Whole machine frame and important part are being aging treatment, tempering eliminate the stress of metallic; all of them come from high precision processing center, CNC grinding machining process. All the rollers are high quality steel, high precision Computer dynamic balancing correction of hard chromium plating, surface grinding.
3. The transmission gear adopt 40 CrMin Ti high quality alloy steel which is grinded, and after the heat treatment ,it can up to six precision, Its surface with rockwell hardness HRC58-62, make color more accuracy.
4. Each unit of the machine with electric separation, and pneumatic locking, pneumatic total lock, to ensure the stability of the unit, and continue ring for caution when machine be separated, to ensure the safety of operating person.
5. The machine with emergency stop switch at CZPT , middle and back section.
6. CZPT y unit of machine with emergency stop switch, so the machine can be stopped between the unit, it can ensure the workers safe (remark: every unit moving is drag by feeder unit)
7. All the machine electric parts application keyless connecting ring, eliminating the gap generated by the traditional connection, keep the CZPT -term precision of printing chromatic.
8. The machine lubrication system uses a spray automatic lubrication, and with the device impermeable to oil spills institutions.
Main parameter
| type | unit | YK1224 |
| Plate roller dia | mm | ¢405 |
| Plate roller length | mm | 2420 |
| Inner width of machine | mm | 2850 |
| max speed | Ps/min | 150 |
| economic speed | Ps/min | 100 |
| max printing size | Mm | 1200×2400 |
| max feeding paper size | Mm | 1270×2600 |
| skip feed paper size | Mm | 1500×2600 |
| min feeding paper size | Mm | 320×720 |
| board thickness | Mm | 2.5-10mm |
| machine frame thickness | Mm | 60mm |
| topping precision | Mm | ≤±:0.4 |
| slotting precision | Mm | ≤±:1.2 |
| main motor CZPT | KW | 37 |
| max slotting depth | Mm | 320 |
| min slotting distance | Mm | 150 |
feeder
1) The master control panel by the control buttons and touch screen control operation, convenient and reliable.
2) skip feed (with counter).
3) set for counting of paper, showing the production number.
4) The location of left and right bezel control of mechanical CZPT by the ruler display moving distance.
5) The CZPT bezel to manually adjust the gap.
6) 11KW wind turbine, suction feeding, the electric inverter to adjust the air volume, according to board bending different, so air flow adjustments to ensure smooth paper.
7) The dust removal device and fan brush the surface clean cardboard scraps of paper.
8)Main motor is frequency converting control,it ensures the machine starting/running in smooth condition.Energy saving 30%.
9)Total lock for whole machine ,it can avoid damage by mistake.
10)Corrugated board feeding roller adopt double type rollers structure,upper roller does not broke the strength of corrugated board, more CZPT er service life.
11) sending paper up roll diameter ф149 mm, thick-walled seamless steel pipe, wrapped in plastic wear phase, that is to maintain flexibility and ensure that the surface wear and reduce the squash into the board.
12)front feed under the roller diameter ф159 mm, back feed under diameter ф149 m, quenched and tempered seamless steel grinding the surface of hard chromium plated embossed and treatment. Back feed up roller diameter ф100 mm.
13) The transmission uses two roller drive Oldham CZPT , reducing wear and tear to make the drive more stable.
14) the use of electric sub-machine fit, with a continuous alarm warning lights the move to ensure the safety of operations.
15) shaft with electromagnetic friction clutch, to prevent malfunction or overload protection of the motor will not burn.
16) feeder, printing department, the Department of cutting electric automatic zero.
17) CZPT chain of devices.
the Department of CZPT
1, the print roller
1) The print version of roller with thick outer ф390.6 mm (including plate thickness will be ф405mm)
2) CZPT of high quality thick-walled seamless steel roll, surface conditioning, grinding, hard chromium plating. balance correction, smooth operation.
3) hanging tube axis, side lock, so hanging on the bit accurate, convenient and CZPT .
4) full-groove peg board for hanging bar 10mm.
5) handling print, the foot switch is convenient and flexible electric control reversing.
2, the embossing roller
1) embossing roller diameter ф188mm.
2) thick-walled seamless steel pipe, surface grinding, hard chromium plating.
3) balance correction, smooth operation.
4) Adjust the gap taken roller to manually adjust the structure, adjust the range of 0-11mm
3, the transfer ink roller
1) roller diameter ф212 mm (line number 180 Line -250 lines).
2) thick-walled seamless steel surface after grinding the surface of ground, pressed textured, hard chrome plating.
3) the same network, even on the ink, printing plates and rubber roller to extend service life.
4) pneumatic feeding system with automatic lifting device (network printing and print exposure roll down, stop printing, anilox roller and plate separation increased).
5) The roller gap structure manually adjust the range of 0-11mm.
4, uniform ink rubber rollers
1) uniform ink rubber roller diameter ф208.28 mm.
2) CZPT quality seamless steel pipe wrapped durable, corrosion resistant, wear-resistant rubber.
3) special high rubber roller grinding, diameter 1.6-1.8 mm, transfer ink effect.
4) rubber roller gap adjustment lock structure by hand, adjust the range of 0-11 mm.
5, Phase adjustment
1) The planetary gear structure.
2) printing phase digitally controlled by computer and electric adjustment of 360 ° (run, stop can be adjusted.) the accuracy is 0.15mm.
3) print roller bits used to adjust the frequency control. CZPT and the adjusted version of CZPT , high precision tune version.
4) the use of electric mechanical horizontal adjustment phase, the control of ± 5 mm.
5) The whole auto-zero in each group, the accuracy is0.5mm, and then automatically adjusts the phase, try one, and then enter the number of fine-tuning, greatly reducing the waste of cardboard
6, ink loop structure
1) pneumatic diaphragm pump for ink stability, operation and maintenance simple.
2) The ink filter, filter impurities.
7, the printing phase fixtures
1) CZPT ctromagnetic clutch brake type brake mechanism, when the unit adjusting the phase separation, the brake mechanism limits gears to keep the original tooth position of fixed points.
2) The impression of CZPT transmission roller type transmission using cross slide to reduce wear and tear transmission more stable
Slotting part
1>. Slots axles
(1) Slot knife width is 7mm, the T10A tool steel is grinded after the heat treatment, the cutting edge is sharp.
(2) Box height is adjusted synchronically by hand.cutting time of changing order, highly effective and quick.
(3) Phase adjustment can be done by hand.
stacking machine
1) The paper can then manually adjust automatically.
2) splicing speed and feed speed is synchronization, then the paper speed can be adjusted independently
3) The stack height of 1700 mm
4) bed units lifting strength chain drive.
5) The splicing platform equipped with anti-fall device to ensure operator safety.
6) take action paper hanging pressure plates stacked in cardboard to a certain height, then lift up out of cardboard board automatically.
7) plane wrinkle belt, to prevent the cardboard down.
8) received a separate paper to adjust the belt tension arm, without the belt length limit.
Zykm1224 Custom Automatic High Speed Four Colour Printer Die Cutter with Auto Glue and Bunding Machine with ce certificate top quality low price
Product Description
Main parameter
| type | unit | ZYKM1224 |
| Plate roller dia | mm | ¢405 |
| Plate roller length | mm | 2400 |
| Inner width of machine | mm | 2500 |
| max speed | Ps/min | 180 |
| economic speed | Ps/min | 120-150 |
| max printing size | Mm | 1200×2400 |
| max feeding paper size | Mm | 1200×2500 |
| min feeding paper size | Mm | 400×750 |
| board thickness | Mm | 2/3-10mm |
| machine frame thickness | Mm | 6mm |
| topping precision | Mm | ≤±:0.75 |
| die cutting precision | Mm | ≤±:1.5 |
| Power | Kw | 56 |
| Extermal dimension | mm | 320000*5500*2400 |
A, feeder unit
1) The master control panel by the control buttons and touch screen control operation, convenient and reliable.
2) skip feed (with counter).
3) set for counting of paper, showing the production number.
4) The location of left and right bezel control of mechanical CZPT by the ruler display moving distance.
5) The CZPT bezel to manually adjust the gap.
6) 11KW wind turbine, suction feeding, the electric inverter to adjust the air volume, according to board bending different, so air flow adjustments to ensure smooth paper.
7) The dust removal device and fan brush the surface clean cardboard scraps of paper.
11) sending paper up roll diameter ф149 mm, thick-walled seamless steel pipe, wrapped in plastic wear phase, that is to maintain flexibility and ensure that the surface wear and reduce the squash into the board.
12)front feed under the roller diameter ф159 mm, back feed under diameter ф149 m, quenched and tempered seamless steel grinding the surface of hard chromium plated embossed and treatment. Back feed up roller diameter ф100 mm.
13) The transmission uses two roller drive Oldham CZPT , reducing wear and tear to make the drive more stable.
14) the use of electric sub-machine fit, with a continuous alarm warning lights the move to ensure the safety of operations.
15) shaft with electromagnetic friction clutch, to prevent malfunction or overload protection of the motor will not burn.
16) feeder, printing department, the Department of cutting electric automatic zero.
17) CZPT chain of devices.
B, printer unit
1, the print roller
1) The print version of roller with thick outer ф518 mm (including plate thickness will be ф530mm)
2) CZPT of high quality thick-walled seamless steel roll, surface conditioning, grinding, hard chromium plating. balance correction, smooth operation.
3) hanging tube axis, side lock, so hanging on the bit accurate, convenient and CZPT .
4) full-groove peg board for hanging bar 10mm.
5) handling print, the foot switch is convenient and flexible electric control reversing.
2, the embossing roller
1) embossing roller diameter ф188mm.
2) thick-walled seamless steel pipe, surface grinding, hard chromium plating.
3) balance correction, smooth operation.
4) Adjust the gap taken roller to manually adjust the structure, adjust the range of 0-11mm
3, the transfer ink roller
2) thick-walled seamless steel surface after grinding the surface of ground, pressed textured, hard chrome plating.
3) the same network, even on the ink, printing plates and rubber roller to extend service life.
4) pneumatic feeding system with automatic lifting device (network printing and print exposure roll down, stop printing, anilox roller and plate separation increased).
5) The roller gap structure manually adjust the range of 0-11mm.
4, uniform ink rubber rollers
1) uniform ink rubber roller diameter ф208.28 mm.
2) CZPT quality seamless steel pipe wrapped durable, corrosion resistant, wear-resistant rubber.
3) special high rubber roller grinding, diameter 1.6-1.8 mm, transfer ink effect.
4) rubber roller gap adjustment lock structure by hand, adjust the range of 0-11 mm.
5, Phase adjustment
1) The planetary gear structure.
2) printing phase digitally controlled by computer and electric adjustment of 360 ° (run, stop can be adjusted.) the accuracy is 0.15mm.
3) print roller bits used to adjust the frequency control. CZPT and the adjusted version of CZPT , high precision tune version.
4) the use of electric mechanical horizontal adjustment phase, the control of ± 5 mm.
5) The whole auto-zero in each group, the accuracy is0.5mm, and then automatically adjusts the phase, try one, and then enter the number of fine-tuning, greatly reducing the waste of cardboard
6, ink loop structure
1) pneumatic diaphragm pump for ink stability, operation and maintenance simple.
2) The ink filter, filter impurities.
7, the printing phase fixtures
1) CZPT ctromagnetic clutch brake type brake mechanism, when the unit adjusting the phase separation, the brake mechanism limits gears to keep the original tooth position of fixed points.
2) The impression of CZPT transmission roller type transmission using cross slide to reduce wear and tear transmission more stable
Sloter unit
double sloter
- unique double slotter structure , elimination of collision between front and back tool , processing of large size high carton box (type 1224/1428)
- the slot knife thickness is 7-8 millimeter , which is from high quality alloy , tooth profile in sharp cutting , high wearable
- the sloter knife with phasing and box height adjustment device . the frequency changer control the dynamic 360 degree adjustment
- precision linear slide way , accurate lateral movement with smooth sloter
- regards the user`s need it can match the punch device
- pre-creaser , creaser , sloter knife holder , self-locking gap adjustment device
- spring type single slitting knife with glabrous slitting effect and cost saving
middle knife motorized moving device , fit for each production
die cut unit
1, the die cutter roller (the roller)
1) die cutter roller diameter ф405mm (excluding die cutter)
2) Steel material, surface grinding, hard chromium plating.
3) balance correction, increase the operating stability.
4) die cutter screw hole spacing 50 mm × 62.6 mm.
5) for die cutter height 25.4mm.
2, pad roller (upper roller)
2) Steel Research surface grinding, chrome plating
3) balance correction, increase the operating stability
4) to manually adjust the gap with the cutting die.
5) The pad thickness 8 mm (diameter of φ328 mm)
6) The mechanical lateral 40 mm, swimming device
3, Phase adjustment
1) The planetary gear-type structure, with the printing department.
2) cutting to bits by PLC, touch screen control and electric adjustment of digital 360 ° (run, stop can be adjusted.)
3) use PLC ,screen control the lateral displacement , can adjust right and left 10mm.
4) machine with the rubber roller amend device , can amend the roller, then the die cutter part can be used as new, it can amend 8 million to 10 million times, then it can save the cost much.
5) knives die roller is come from casting steel, grinding surface.
Knives die height 25.4mm
Wooden knives die 16-18 mm(3 layers)
17-15.3(5 layers)
6) rubber pad roller is from seamless steel pipe, grinding the face and hard chromium plating. It can be more stable when running, mechanical adjust 58.8mm move device. It can prolong the using life.
7) die knives adjustment adopt self lock device.
8) rubber pad roller with CZPT difference compensation device, can
make sure after grinding the roller ,the speed is same speed with
knives die roller, to make the size is same with before Fourth, the motor and electrical details
glue unit
the machine made of and theory
1. the machine adopt good steel weld and install .
2. the glue unit and sloter die cut fix and use . the machine couplet of communications to the printer unit electric control . when the printer start and run , the glue unit is start and run .
4. auto supply the glue , the glue is circulated , never break glue . do not need to add the glue by manual . save time and worker
5. stainless steel glue wheel , corrosion resistance , wear resistance . the glue is balanced , save the glue . the machine can save 1/3 glue than manual .
6.The folder unit have press wheel of adjust , the press wheel make a folding the cartons more smoothly . the glue unit glue the carton is beautiful and accurate .
7. the counter unit the carton stacker and check . output the carton is safety and smooth , exactly no error-free . number control . easy operate .enter the number do not stop the machine
bunding unit
1, unctions and feature
automatic strapping machine is mainly used in automatic strap after automatic stitching or automatic gluing, the machine includes turning, pat in order, pressurized strapping. Adopt PP strapping tape, firm, no rebound, less damage in paper edge. The whole process automatically finish, without human intervention, can save a lot of artificial cost. It’s first choice of packaging companies to reduce consumption and increase profit, such as printing plant, paper products factory.
2, Each unit main feature:
(1) receiving sheet turning unit
1. Smoothly receive former process cardboard conveying
2. Two-stage touch type turning, turn cardboard 90°corner.
(2) Pat in order unit
1,Can adjust according to different specifications carton size.
2,Four directions automatically pat in order and positioning, and then convey.
3,Pat can effectively remove the scissors.
(3)conveying unit
Convey carton smoothly after tidying, improve work efficiency
(4) pressurized strapping unit
1,Pneumatic pressure to compact several cardboard.
2,PP tape automatic strapping, strap firm or elastic adjustable, paper edge damage is light.
3,Automatically adapt to the cardboard size
4,Photoelectric detection strapping position
5,Strapping 1 ~ 2 way, uses the knob switch.
6,Automatically convey after strapping.
(5) Working process
Receive sheet turning–→pat in order–→convey–→ pressurized strap–→finish conveyin
3. Main feature:
A, Adapt to automatic strapping after automatic stitching.
B, Reduce rely on manpower, replace workers.
C, .Work is compact, no need human intervention.
D,Carton boxes after strapping are mouth tight and solid, no rebound, less sticky box edge breakage, etc
E,Less workers, higher speed, 2 ~ 4workers less than ordinary strapping machine, 10 to 20 workers less than manual strapping.
F,Suitable for exported packaging, environmental packaging, such as drinks box, beer case, instant noodles box, ceramic tile box, these high class packaging carton boxes.
Large Custom Size 2236 Automatic Type 4 Color Printer Slotter Die Cutter Machine with ce certificate top quality low price
Product Description
| Printing units | Chosen according to users’ needs |
| Printing Paperboard | A.B.C.E 3/5/7 layer corrugated board |
| Machine CZPT | 120 sheets/min |
| Economy speed | 80-100 sheets/min |
| Max. Paper Size | 2200×3700 mm |
| Max. CZPT Size | 2200×3600mm |
| Max. die cutting size | 2200×3600mm |
| Min. Paper Sizes | 600*900mm |
| Max.slot depth | 565mm |
| Printing precision | ±1mm |
| Printing-plate adjustment left and right position |
10mm |
| Standard CZPT Plate Thickness | 4-9mm |
| Cardboard thickness | 2-12mm |
| Max. slit corner Width | 50mm |
| Max. stack height | 1600mm |
| Printing Roller (Plus CZPT Plate Thickness) |
720mm |
- The total machine adopt PLC controlling system
- Whole machine frame and important part are being aging treatment, tempering eliminate the stress of metallic; all of them come from high precision processing center, CNC grinding machining process. All the rollers are high quality steel, high precision Computer dynamic balancing correction of hard chromium plating, surface grinding.
- The transmission gear adopt 40 CrMnTi high quality alloy steel which is grinded and after the heat treatment ,it can up to six precision, Its surface with rockwell hardness HRC58-62, make color more accuracy.
- Units separate is electrical controlled and pneumatic locking, pneumatic total lock, to ensure the stability of the unit, and continue ring for caution when machine be separated, to ensure the safety of operating person.
- CZPT y unit of machine with emergency stop switch, so the machine can be stopped between the unit, it can ensure the workers safe (remark: every unit moving is drag by feeder unit)
- All the machine electric parts application keyless connecting ring, eliminating the gap generated by the traditional connection, keep the CZPT -term precision of printing chromatic.
- The machine lubrication system uses a spray automatic lubrication, and with the device impermeable to oil spills institutions.
Feeding unit
1) The control panel is controlled by two system, one is controlled by buttons and other is controlled by touch screen
2) Production capacity can be set by infrared photoelectric counter in CZPT , which will show the production number.
3) The distance between left and right baffle is controlled by electrical, show by ruler. The CZPT baffle gap is adjusted by manually ,behind baffle gas by electrical.
4) Paper feeding and ink feeding work together in order, it will reduce the waste paper quantity.
5) Feeding by four rollers transmission adsorbing with 15KW wind motor, which make sure the paper pass smoothly.
6) The dust removing device is CZPT .
7)Main motor is frequency converting control, which ensures the machine starting/running in smooth condition. CZPT saving 30%.
8)Total lock function for whole machine ,it can avoid machine damage by mis-operation.
9)Feeding roller adopt double rollers structure, upper roller is wrapped with elastic rubber, which does not broke the strength of corrugated board, more CZPT er service life.
10) Upper roller diameter of behind feeding device is ф150 mm, upper roller diameter of CZPT feeding device is ф190 mm, thick-walled seamless steel pipe, wrapped in plastic wear phase, that is to maintain flexibility and ensure that the surface wear and reduce the squash into the board.
12)lower roller diameter of front and behind feeding device is ф190 mm, quenched and tempered seamless steel grinding the surface of hard chromium plated embossed and treatment.
13) The transmission uses two roller drive Oldham CZPT , reducing wear and tear to make the drive more stable.
14) the use of electric sub-machine fit, with a continuous alarm warning lights the move to ensure the safety of operations.
15) shaft with electromagnetic friction clutch, to prevent malfunction or overload protection of the motor will not burn.
16) feeder, printing department, the Department of cutting electric automatic zero.
17) CZPT interlocking device.
Printing unit
1, the printing roller
1) The diameter of printing roller is ф708 mm (including plate thickness will be ф720mm)
2) CZPT roller is made in high quality thick-walled seamless steel roll, surface conditioning, grinding, hard chromium plating. balance correction, smooth operation.
3) hanging tube axis, side lock, so hanging on the bit accurate, convenient and CZPT .
4) full-groove peg board for hanging bar 10mm.
5) handling print, the foot switch is convenient and flexible electric control reversing.
2, the embossing roller
1) embossing roller diameter ф190mm.
2) thick-walled seamless steel pipe, surface grinding, hard chromium plating.
3) balance correction, smooth operation.
4) Gas adjustment between rollers adopt self-locking CZPT control,show in dial ranged from 0 to 12mm
3, ink roller
1) roller diameter ф240 mm (line number 200 Line -280 lines).
2) thick-walled seamless steel surface after grinding the surface of ground, pressed textured, hard chrome plating.
3) the same network, even on the ink, printing plates and rubber roller to extend service life.
4) pneumatic feeding system with automatic lifting device (network printing and print exposure roll down, stop printing, anilox roller and plate separation increased).
5) The roller gap structure manually adjust the range of 0-12mm.
4 ink distributing rollers
1) diameter ф215 mm.
2) CZPT quality seamless steel pipe wrapped durable, corrosion resistant, wear-resistant rubber.
3) special high rubber roller grinding, diameter 2.2-2.5 mm, transfer ink effect.
4) rubber roller gap adjustment lock structure by hand, adjust the range of 0-12mm.
5, Phase adjustment
1) The planetary gear structure.
2) printing phase digitally controlled by computer and electric adjustment of 360 ° (run, stop can be adjusted.) the accuracy is 0.15mm.
3) print roller bits used to adjust the frequency control. CZPT and the adjusted version of CZPT , high precision tune version.
4) the use of electric mechanical horizontal adjustment phase, the control of ± 5 mm.
5) The whole auto-zero in each group, the accuracy is 0.5mm, and then automatically adjusts the phase, try one, and then enter the number of fine-tuning, greatly reducing the waste of cardboard
6, ink loop structure
1) pneumatic diaphragm pump for ink stability, operation and maintenance simple.
2) The ink filter, filter impurities.
7, the printing phase fixtures
1) CZPT ctromagnetic clutch brake type brake mechanism, when the unit adjusting the phase separation, the brake mechanism limits gears to keep the original tooth position of fixed points.
8,direction of rollers adjusted by electrical ,ranged ± 10 mm.
slotting unit
1)Single shaft double knives slotter,7.0 inch touchscreen on the slotter, the box length and box width are motorized,box height is controlled by PLC and can be stored in the computer, saving the changing time in future.
2)The upper knife,lower knife, pre-creaser and creaser are synchronously moved. The precision liner slideway can ensure the flexible and stable of moving.
3)The up creaser wheel is covered by rubber anvil to protect the corrugated board from damage.
4)Flexible corner cutting knife can cut 3,5 and 7 layer corrugated board without adjustment.Easy to operate.
5)The cutting knife is made of high quality alloy steel, knife thickness 7mm.
6)Hand hole punching device is optional.
7)upper slotting knife diamater is 240 mm,lower slotting knife diameter is 190 mm,both of them is adopted dynamic balance technical.
8)creasing roller diameter is 110 mm with dynamic balance technical.
Die cutting unit
the die cutter roller (the roller)
1) die cutter roller diameter ф672.4mm (excluding die cutter)
2) Steel material, surface grinding, hard chromium plating.
3) balance correction, increase the operating stability.
4) die cutter screw hole spacing 50 mm ×52.78 mm.
5) for die cutter height 25.4mm.
2, pad roller (upper roller)
1) diameter φ643.95mm
2) Steel Research surface grinding, chrome plating
3) balance correction, increase the operating stability
4) to manually adjust the gap with the cutting die.
5) The pad thickness 11.4 mm (diameter of φ666.75 mm)
6) The mechanical lateral 40 mm, swimming device
3, Phase adjustment
1) The planetary gear-type structure, with the printing department.
2) cutting to bits by PLC, touch screen control and electric adjustment of digital 360 ° (run, stop can be adjusted.)
- 3) use PLC ,screen control the lateral displacement , can adjust right and left 10mm.
- 4) machine with the rubber roller amend device , can amend the roller, then the die cutter part can be used as new, it can amend 8 million to 10 million times, then it can save the cost much.
- 5) knives die roller is come from casting steel, grinding surface.
- Knives die height 25.4mm
- Wooden knives die 16-18 mm(3 layers)
- 17-15.3(5 layers)
- 6) rubber pad roller is from seamless steel pipe, grinding the face and hard chromium plating. It can be more stable when running, mechanical adjust 40mm move device. It can prolong the using life.
- 7) die knives adjustment adopt self -lock device.
- 8) rubber pad roller with CZPT difference compensation device, can
- make sure after grinding the roller ,the speed is same speed with
- knives die roller, to make the size is same with before
upper and lower rollers will separate when it stop working,it can reduce the wear of rubber roller.
1) The paper can then manually adjust automatically.
2) splicing speed and feed speed is synchronization, then the paper speed can be adjusted independently
3) The stack height of 1600 mm
4) bed units lifting strength chain drive.
5) The splicing platform equipped with anti-fall device to ensure operator safety.
6) take action paper hanging pressure plates stacked in cardboard to a certain height, then lift up out of cardboard board automatically.
7) plane wrinkle belt, to prevent the cardboard down.
8) received a separate paper to adjust the belt tension arm, without the belt length limit.
Zykm1428 sales High Speed Printer Sloter Die Cut Machine with ce certificate top quality low price
Product Description
I. CZPT Feature:
1. The total machine adapt PLC controlling print unit and slot phase adjustment, easy to operate and reliable.
2. Whole machine frame and important part are being aging treatment, tempering eliminate the stress of metallic; all of them come from high precision processing center, CNC grinding machining process. All the rollers are high quality steel, high precision Computer dynamic balancing correction of hard chromium plating, surface grinding.
3. The transmission gear adopt 40 CrMin Ti high quality alloy steel which is grinded, and after the heat treatment ,it can up to six precision, Its surface with rockwell hardness HRC58-62, make color more accuracy.
4. Each unit of the machine with electric separation, and pneumatic locking, pneumatic total lock, to ensure the stability of the unit, and continue ring for caution when machine be separated, to ensure the safety of operating person.
5. The machine with emergency stop switch at CZPT , middle and back section.
6. CZPT y unit of machine with emergency stop switch, so the machine can be stopped between the unit, it can ensure the workers safe (remark: every unit moving is drag by feeder unit)
7. All the machine electric parts application keyless connecting ring, eliminating the gap generated by the traditional connection, keep the CZPT -term precision of printing chromatic.
8. The machine lubrication system uses a spray automatic lubrication, and with the device impermeable to oil spills institutions awarded.
Main parameter
| type | unit | ZYKM1428 | ||||
| Plate roller dia | mm | ¢480 | ||||
| Plate roller length | mm | 2800 | ||||
| Inner width of machine | mm | 3100 | ||||
| max speed | Ps/min | 200 | ||||
| economic speed | Ps/min | 160 | ||||
| max printing size | Mm | 1400×2900 | ||||
| min feeding paper size | Mm | 320×750 | ||||
| board thickness | Mm | 2/3-10mm | ||||
| machine frame thickness | Mm | 6mm | ||||
| topping precision | Mm | ≤±:0.55 | ||||
| main motor CZPT | KW | 37 |
feeder Unit
1) The master control panel by the control buttons and touch screen control operation, convenient and reliable.
2) CZPT edge feed (with counter). Serve absorb feed paper , protect the corrugated cardboard not press .
3) set for counting of paper, showing the production number.
4) The location of left and right bezel control of mechanical CZPT by the ruler display moving distance.
5) The CZPT bezel to manually adjust the gap.
6) 15KW wind turbine, suction feeding, the electric inverter to adjust the air volume, according to board bending different, so air flow adjustments to ensure smooth paper.
7) The dust removal device and fan brush the surface clean cardboard scraps of paper.
11) sending paper up roll diameter ф149 mm, thick-walled seamless steel pipe, wrapped in plastic wear phase, that is to maintain flexibility and ensure that the surface wear and reduce the squash into the board.
12)front feed under the roller diameter ф159 mm, back feed under diameter ф149 m, quenched and tempered seamless steel grinding the surface of hard chromium plated embossed and treatment. Back feed up roller diameter ф100 mm.
13) The transmission uses two roller drive Oldham CZPT , reducing wear and tear to make the drive more stable.
14) the use of electric sub-machine fit, with a continuous alarm warning lights the move to ensure the safety of operations.
15) shaft with electromagnetic friction clutch, to prevent malfunction or overload protection of the motor will not burn.
16) feeder, printing department, the Department of cutting electric automatic zero.
17) CZPT chain of devices.
the printer unit
- , the print roller
1) The print version of roller with thick outer ф468mm (including plate thickness will be ф480mm)
2) CZPT of high quality thick-walled seamless steel roll, surface conditioning, grinding, hard chromium plating. balance correction, smooth operation.
3) hanging tube axis, side lock, so hanging on the bit accurate, convenient and CZPT .
4) full-groove peg board for hanging bar 10mm.
5) handling print, the foot switch is convenient and flexible electric control reversing.
2, the embossing roller
1) embossing roller diameter ф188mm.
2) thick-walled seamless steel pipe, surface grinding, hard chromium plating.
3) balance correction, smooth operation.
4) Adjust the gap taken roller to manually adjust the structure, adjust the range of 0-11mm
3, the transfer ink roller
1). The ceramic anilox roller is steel pipe cover with ceramic,with laser cutting,hardness more strong,and more high precission,after balance treatment.usually chose 250-300 lpi.
2) thick-walled seamless steel surface after grinding the surface of ground, pressed textured, hard chrome plating.
3) the same network, even on the ink, printing plates and rubber roller to extend service life.
4) pneumatic feeding system with automatic lifting device (network printing and print exposure roll down, stop printing, anilox roller and plate separation increased).
5) The roller gap structure manually adjust the range of 0-11mm.
4, uniform ink rubber rollers
1) uniform ink rubber roller diameter ф208.28 mm.
2) CZPT quality seamless steel pipe wrapped durable, corrosion resistant, wear-resistant rubber.
3) special high rubber roller grinding, diameter 1.6-1.8 mm, transfer ink effect.
4) rubber roller gap adjustment lock structure by hand, adjust the range of 0-11 mm.
5, Phase adjustment
1) The planetary gear structure.
2) printing phase digitally controlled by computer and electric adjustment of 360 ° (run, stop can be adjusted.) the accuracy is 0.15mm.
3) print roller bits used to adjust the frequency control. CZPT and the adjusted version of CZPT , high precision tune version.
4) the use of electric mechanical horizontal adjustment phase, the control of ± 5 mm.
5) The whole auto-zero in each group, the accuracy is0.5mm, and then automatically adjusts the phase, try one, and then enter the number of fine-tuning, greatly reducing the waste of cardboard
6, ink loop structure
1) pneumatic diaphragm pump for ink stability, operation and maintenance simple.
2) The ink filter, filter impurities.
7, the printing phase fixtures
1) CZPT ctromagnetic clutch brake type brake mechanism, when the unit adjusting the phase separation, the brake mechanism limits gears to keep the original tooth position of fixed points.
2) The impression of CZPT transmission roller type transmission using cross slide to reduce wear and tear transmission more stable
slotter unit
- the slotter knife thickness 7mm, manfactured by high alloy , tooth profile cutting sharp , the abration resistance high
- the slotter knife phasing crganization , the overtone structure , the frequency changer controls the brake , static 360 degree adjustment . Adjusted by electric control knife axis, vertical and cases of high dimension .
- the slotter knife apron derailing uses the electrically operated control, the adjustment is quick and accurated.
- regards the user to need to be possible to match the punch insiaiment
- slotter deepartment canada supposes the prccop pression to roll around , sharpens the cardboard resistand to compression ability
- the line ball cut the angle trun place addition compressing wheel disk , guaranteed the mouth paper box sticks the place to compress
die cut unit
- die cut unit roller adopt high quality steel , plated with rigid chrome ., high precision dynamc and static balance increase running stable
- mould roller and rubber roller can auto separate by cylinder eccentric device when the machine do not die cut . this can lighten machine load and increase rubber roller and die knife lift
- matching with feeder system . it with auto up and down device , the rubber roller will down when feeder paper . the rubber roller will up when stop feeder paper . to make sure every paper die cut correctly
- the mechanical transmission rubber roller move 58mm in left and right side . it also with wear and tear regular could increase the life or rubber roller.
- die cut phase adopt PLC touch screen . 360 degree adjust electric number
- machine with rubber amend device . the rubber roller can be used after many times amend .
- free die mould slotting unit , no need to make the die mould when making normal box . saving cost and improved efficiency
Stacker unit
1) The paper can then manually adjust automatically.
2) splicing speed and feed speed is synchronization, then the paper speed can be adjusted independently
3) The stack height of 1700 mm
4) bed units lifting strength chain drive.
5) The splicing platform equipped with anti-fall device to ensure operator safety.
6) take action paper hanging pressure plates stacked in cardboard to a certain height, then lift up out of cardboard board automatically.
7) plane wrinkle belt, to prevent the cardboard down.
8) received a separate paper to adjust the belt tension arm, without the belt length limit.